What You Need to Know About Labeling Machines
Labeling Machines are a fundamental part of any industrial business. They can label any type of container, including point-of-sale and transit packs.
They have a conveyor system that moves containers at an equal speed. When the container reaches the labeling area, it is matched with a label drive wheel and an accelerator.
Label Printing
A labeling machine can label multiple containers of different types, shapes and sizes simultaneously. It also has a high degree of accuracy. The labeling process uses a digital printing system that eliminates the need for printing plates and allows for design flexibility. This is beneficial for prototypes and small production runs, and it provides the flexibility to incorporate ever-changing information like batch codes and dates.
The labeling machine is made of sturdy materials and combines a number of safety features. For instance, it has emergency buttons that shut off the power supply to any part of the machine when pressed. This is designed to protect both the machine and technicians from accidents. Additionally, electrical wires are insulated to prevent accidental contact with them.
Moreover, the machine comes with a scanner that scans containers Labeling Machine or items to make sure they meet all safety and regulatory requirements. For example, it will check if the item is UL-listed or has been approved by Underwriters Laboratories (UL).
Once all the checks are completed, the container goes through a finishing machine that can apply various treatments to the labels. These include aesthetic elements like embossing and hot foil stamping, as well as protective top layers like laminates and UV varnishes. These finishing treatments can improve shelf appeal and give the product a premium look. In addition, they can reduce the time and costs of rework.
Label Applicator
Label applicators are responsible for applying pressure-sensitive labels to product containers, bottles, and other packaging materials. They can apply a single label or multiple labels to the same product. They can also print information directly on the label and separate it from its backing. They are common in the food industry and can handle a wide range of container sizes and shapes.
The label applicator on this machine combines versatility with reliability to deliver quality labels. It can label a variety of products and has a synchronous chain emendation system for added stability and accuracy. It also has full dual side frames and a control panel that is user-friendly.
Using the right label applicator can increase production and efficiency and ensure that all labels are applied correctly. The right label applicator will also reduce maintenance costs and downtime. The following are some options to consider:
Air Cylinder Tamp-This type of applicator uses an air cylinder to touch (tamp) the label onto the product surface. It can achieve high application rates, can run multiple label sizes without changing tamp pads, and can position the label in multiple directions. labeling machine manufacturer However, it cannot wrap around the product and may have issues with accuracy.
Conveyor System
The conveyor system on a labeling machine is important for accurate and efficient operation. It ensures the proper positioning of labels and the correct attachment to products. It also reduces maintenance time and the number of mechanical adjustments. Its design allows it to support a variety of container sizes, shapes and styles. It also has a roller spacing system that helps to position the containers in the ideal position.
A register labeling system is another important feature of a labeling machine. It uses a labeling wheel and a reel to apply labels to bottles at a rate matching the speed of the bottle conveyor. This helps to ensure that the labels are applied correctly and evenly across all bottles. The labeling wheel can be driven by a brushless AC servo motor for high performance and excellent control.
The conveyor system on a labeling machine can be used in a variety of applications, including large manufacturers, 3pls, high-volume ecommerce and omnichannel DCs. Its modular design makes it easy to expand and adapt as your business grows. The conveyors can also accommodate a wide range of labeling heads, printers and sensors to meet your specific needs. This allows you to maximize your production capacity while reducing the total cost of ownership. In addition, a labeling machine with a conveyor system can help you comply with global standards.
Sensors
There are different sensors on a labeling machine to detect the correct position of the labels. The most common type is the standard label sensor, which works with most labels. However, if you are working with clear or translucent labels, you will need to install an ultrasonic clear label sensor. These sensors are highly effective and have a good performance for all types of containers. They can also detect varying shapes of products and provide accurate positioning.
Another type of sensor is the single-ended capacitive. These sensors measure the thickness of the liner and compare it to the label+liner thickness. If the label+liner thickness exceeds the sensor’s trigger point, it is triggered and produces a signal. This signal is transmitted to the controller, which then pauses the conveyor and halts the labeling process.
Other sensors on a labeling machine include a rejection unit that ensures all label errors are sidelined for a better outcome. This is an important feature that will increase efficiency and reduce operating costs. It is a convenient feature that can be easily activated by pressing an emergency button on the machine. This button is located in an open area for easy access and can cut off the power supply to the machine. It is a simple way to prevent any accidents from happening and protect employees from any dangers.