What Is a Pipe Making Machine?

What Is a Pipe Making Machine?

Pipe Making Machine is the equipment that’s responsible for producing PVC pipes. Its main components include a mixer, an extruder, and a cooling system. The mixer mixes the raw materials, and then the extruder melts and shapes them into a pipe.

The final step is to cool the pipe down using a cooling system. This ensures that the finished product maintains its shape and size.

Extrusion Process

PVC pipes are a critical component of many different infrastructures, from homes to schools and hospitals. They are made from a polyvinyl chloride (PVC) resin that is mixed with various additives and heated. This process is called extrusion. This method produces a durable pipe that can resist water, sunlight, and most chemicals. It also can be used to make PVC tubing, wires, and other plastic products.

A Pipe Making Machine consists of an extruder, die head, and cooling tank. The extruder melts the raw materials into a continuous tubular melt, which is then shaped by the die and cooled in the cooling tank. The resulting tubular product is then pulled through a haul-off, which adjusts the diameter of the product and cuts it into its final lengths.

To ensure a high-quality pipe, the extrusion process must be done properly. The extruder must be sized and calibrated to fit the specific needs of the product. The die must be matched to the extruder, and the machine must have proper ventilation to reduce dust accumulation. In addition, the machine must have a strong motor to power the cutting blades and drive system.

Choosing a quality pipe extrusion machine is essential to ensuring that the finished product meets Pipe Making Machine industry standards. The right equipment can help producers achieve their production goals and increase profits.

Sizing Process

The sizing process is the last section of a pipe mill that the tube/pipe will interface with before going to secondary fabrication and straightening. It is important that the sizing section is set up to correctly size/refine round the tube/pipe and stress relieve it at the same time. Failure to do so will result in issues with the sizing, straightening, and primary fabrication of the finished product.

A sizing system has a sow box with a stainless steel tub and a feeding pump that continuously circulates the sizing liquid. The sizing liquid passes through the tub and into a drying cylinder. The cylinder is heated by a steam valve. The cylinder is adjustable to maintain a constant moisture percentage in the warp sheet.

The sized warp sheet is then passed under a pair of immersion rollers and then between nip of stainless steel and squeezing rollers. The nip pressure and temperature can be controlled manually through a handwheel. The sizing beam can be made to pass through the nip either in a horizontal or vertical direction.

Depending on the model of the sizing tooling, it can be used to size not only the end and mid sections but also the inner contour over the entire length of the tube/pipe. This allows the sizing process to be done much more quickly than in previous systems, reducing the overall production time and the amount of storage required for the sized beams.

Traction Process

The traction process of the pipe making machine consists of a series of steps. The first step is the extrusion process, in which the raw plastic material is melted and formed into a continuous tubular shape. This process is used to make products such as pipes and tubes, weatherstripping, fencing, deck railings, plastic films and sheeting, and wire insulation.

The next step is the sizing process, in which the raw plastic material is drawn and reduced to the desired size. This process can be performed using either vacuum or pressure. After sizing, the molded material is cooled. Then, it passes through a traction unit to be cut into final lengths. Then, the finished product is tested for quality and safety before being shipped to the customer.

We offer our clients with an excellent range of Tube Traction Unit that is widely appreciated for its high efficiency and durability. These units are equipped with up to 6 belts and can be adjusted to suit different diameters. The system also features independent in and out pressure control for easy set up and maintenance.

The traction unit continuously pulls the thermoplastic pipe through the cooling line after it comes Pipe Making Machine out of the extruder. This allows the pipe to cool without forming deformations. It also allows for accurate and consistent hauling speed. This unit can be modified to produce a wide variety of pipes, including spiral wall, hollow wall, and foam core layer pipe.

Cutting Process

The cutting process is the final step of transforming raw pipe material into the finished component. This involves a series of forming processes that include cutting, sizing and shaping the pipe material. These machining processes can also include roll grooving, belling, chamfering and tapering. Besides machining, other forming processes that can be used on PVC pipes are swaging of collar and head, knurling, bending with die insert and punching with a die insert.

Pipe making machines are important pieces of equipment for those in the manufacturing industry. They are designed to produce high-quality, durable PVC pipes. In addition, they can be easily modified to meet specific customer requirements. They can also be used to produce other types of plastic products such as weather stripping, window frames, and fencing.

The first type of PVC pipe making machine is the single screw extruder, which is best suited for small-diameter tubing. This machine uses a screw and barrel to compress and heat the raw plastic. The resulting melted plastic is then extruded through a die to obtain the desired shape and size of the pipe. The PVC is then cooled and cut to the desired length using a cutting machine. Finally, the PVC is tested for quality and safety before it can be sold to customers.