What Is a Labeling Machine?
A Labeling Machine is a device that prints and applies labels to products in real time. This type of machine offers a variety of benefits.
For example, it can handle different shapes and sizes of bottles simultaneously. In addition, it has a synchronized chain emendation system that guarantees stability and accuracy.
Label Applicator
The label applicator is the part of a print and apply system that takes a pre-printed label and applies it to your product. It can be one of many different types, depending on your needs.
The basic method involves a pneumatic or electric cylinder with a label pad that extends out and touches (tamps) the adhesive side of the label to a product Labeling Machine surface. Another common version is a blow-on system that uses a burst of air to deliver the label from the label pad directly to the product. This can work on flat or textured surfaces but cannot wrap around the product.
Other options include a wipe-on labeler that can print and apply labels to flat boxes, bags and heavy pouches at high speeds. It uses an adjustable conveyor and has a hopper that holds a large amount of products for high productivity. It has a digital touch panel and 5 memory presets as well as a dwell setting for exact label placement. This type of labeling machine is ideal for warehouses, 3pls and omnichannel DCs. It is also simple to use and requires no special operator training. If you need more advanced capabilities, such as an oversized hopper or the ability to handle exotic label materials, you will need a custom labeling system. These systems are more expensive but offer more flexibility and higher production rates.
Print Engine
Unlike desktop label printers, print engines that go into industrial print and apply systems see long periods of time of high production – up to 24 hours a day, 7 days a week. They must be designed for these conditions with rugged construction, best-in-class print speeds and easy printer management.
One key to a print engine’s durability is how easily it can be serviced by on-site facilities personnel or an external printer technician. This includes making it easy to clean the thermal printhead and platen roller, which are subject to heavy wear and tear. If they are difficult to access or require extensive tools for replacement, the result is poor print quality and downtime in the production line.
Other factors impacting print engine reliability include the ability to quickly and easily calibrate print engines for optimal performance. Ideally, the platen roller and gap sensor should be calibrated every time a new roll of labels is installed. Additionally, a calibration for the nip roller is recommended on an annual basis.
SATO’s print engines are ideal for high-volume, automated printing for a range of labeling applications including pallet and case/carton shipping, product nutritional information, logistic tracking and more. They are also compatible with NiceLabel design software, so users can easily create barcode labels for their specific needs.
Conveyor System
Conveyor systems are a staple of factory equipment. They can transfer materials without any human involvement, allowing businesses to keep their production lines moving continuously. They are also versatile enough to handle a variety of items and products. To ensure that conveyor systems work at optimum capacities, companies need to implement comprehensive maintenance strategies.
These include regular inspections, keeping spares on hand to manage changeovers, closely monitoring motor performance, and ensuring that the team is trained on running the conveyor system. This can help reduce downtime and improve production efficiency.
To ensure the safety of workers, conveyor systems should have guardrails that prevent materials from falling off the belt and into nearby areas. They can also be built with supports to stabilize labeling machine manufacturer the conveyor and prevent it from sagging. The support unit should be firm, as sagging leads to uneven loading, which can result in inconsistencies in the conveyor’s speed and quality.
A conveyor system is typically powered by a series of pulleys. One pulley referred to as the head pulley tows or drives the belt that transports items. A second pulley called the tail end pulley helps to direct the belt down to the take-up pulley, which manages tension for the entire conveyor belt route. A third pulley called the snub helps to increase traction and stability.
Label Picker
The Label Picker helps your Zendesk agents choose a label when creating an issue. If you enable it, your agents can select any of the labels available to them and the component will display a list of matches that contain the selected label. This feature allows you to implement more complex data retrieval rules in your application.
In addition to the normal settings, this option defines whether or not a label should be marked as required. If you mark a picker as required, it will have an asterisk or the label appended with “(required)”. This can help you differentiate required fields from optional ones to avoid confusion for your users.
You can also specify the minimum width for a picker. This can be useful if you’re using a small layout to ensure that your pickers are easy to target on mobile devices. The default value is 2x the height of the field button, but this can be adjusted to your preferred value.
You can create a menu to expose the options for this picker. This menu can be displayed in a popover or tray, depending on the amount of information you need to display. You can also add an asterisk to the menu to indicate that the item is required, or a disabling attribute to show that the input field is not available in the current context.