Parts of a Labeling Machine
Labeling machines paste printed labels on containers, vials, ampoules, bottles and other packaging material. They are used in various industrial sectors like chemical industries, hardware and cosmetics.
A labeling machine consists of several components including a label dispenser, a label applicator, a label printer and a transport system. Some labeling machines are also designed to perform side and wraparound labeling as well as tamper-evident labels.
Label Applicator
The label applicator applies pressure-sensitive labels directly to products, bottles, containers or drums. It works by turning a roll of pre-printed labels and applying them onto your product. This label applicator includes a waste rewinder, which collects the excess paper and rewinds it for later use. The applicator comes with a control panel and is easy to operate, which makes it an ideal choice for your production line.
Using a label applicator machine increases consistency and efficiency while reducing costs and downtime. The machines are designed to meet your specific labeling needs and requirements, including label size and shape. The applicator works with different types of materials, including plastics and paper labels. It also has several features that help to ensure the quality of your labels.
The label applicator machine uses a base unit to control and drive the applicator. The base unit is a central part of the machine and contains a clamping plate, transport roller, and brake for the label web. It also contains a 4.3-inch touchscreen with intuitive menu navigation. The base unit also has automatic label and web tension detection. It is made of high-quality components that help to improve the quality and performance of the machine. It is also energy efficient and uses a minimal amount of plant air. It also has a low maintenance cost and is easy to install.
Label Dispenser
Label dispensers help to automate the label application process. They are often used for a wide variety of labels and can be used for both large and small containers. They also have bottle separation mechanisms to ensure accurate gaps between bottles. In addition, they support a range of label materials including paper, vinyl, polyester and foil. They are also easy to set up and offer a high level of consistency.
The dispensers use a strip plate to separate the label and liner. The label is then pulled across the plate until it is recognized by a photo sensor or limit switch. A label dispenser can be manually operated or fully automatic, depending on the needs of the manufacturer.
Using a label dispenser can reduce labor costs and improve product quality. It can also increase productivity and eliminate hand peeling. There are many Labeling Machine different types of label dispensers, each with a unique design and purpose. Some are simple and cost-effective, while others are more complex and can be integrated into an existing system.
The Tach-It SH-400 is a simple-to-use label dispenser that can handle all shapes and sizes of die-cut or butt-cut labels. It can even handle transparent or opaque labels on rolls or fan-folded. It is also easy to adjust and requires no tools. It can easily feed 240 inches per minute and can accommodate all label sizes. This label dispenser also comes with a label waste rewinder to keep the work area clean.
Label Feeder
This part of a labeling machine is responsible for printing the labels that will be attached to the products. It works by detecting the product and pauses the conveyor belt to allow time for the label to be printed and attached. Then, it will resume the conveyor belt to continue the production process. The machine will also print a new label for the next product that it senses.
Label feeders come in a variety of sizes to fit a range of bottle and container shapes. They can be used for side, top, bottom and wrap-around labeling. They also feature an easy-to-use control panel and full dual side frames. These features make the machine more stable and durable, and help ensure that it can withstand rigorous use.
In addition to the label printer, a high-speed labeling machine labeling machine manufacturer comes with a reject unit that automatically identifies and removes any label that is incorrect or damaged. This helps to increase efficiency and reduce the amount of waste produced by the machine.
The Label Feeder is a great tool for labeling PCBs in high-volume production environments. It saves valuable time and money by reducing manual placement, which is a labor-intensive process. The Label Feeder can also be configured to cut the amount of blank tape that is initially fed before a label is printed. This can be done by selecting a different Tape Cutting Option.
Label Printing
Label printing machines may come in various shapes and sizes, but they all work similarly. They take data from a computer and convert it into a precise physical output. The process uses a standard printing system called CMYK, which uses four inks (cyan, magenta, yellow, and black) to produce full-color labels.
Once the labels are printed, they undergo a finishing process that can add a variety of different treatments to them. These can range from aesthetic elements like embossing to protective top layers like laminates and UV varnishes. The labels also go through a slitting process that cuts down the large rolls into manageable amounts for use.
Some newer label printer styles don’t even have keyboards, which reduces their size and makes them more portable. These include our Best Portable pick, the NIIMBOT Label Maker Machine D11.
Some label printing machines use a special ink that is more resistant to moisture and other environmental factors. Others have a wide range of preloaded fonts that allow users to choose their desired text size and style. These can be useful for businesses that need to print multiple labels with the same font. Some of the more advanced label printers also offer features that make them ideal for businesses with complex labeling needs, such as color-matching or adding security features to labels.