The Benefits of Aseptic Packaging Equipment
If you’ve ever purchased dairy products that don’t require refrigeration, chances are they came packaged in aseptic cartons. Aseptic packaging helps reduce the risks of harmful bacteria and other microorganisms in these products.
TECH-LONG aseptic processing machinery features high-precision filling valves that help minimize product waste and ensure accurate volume control. These systems are also designed to prevent product leakage during the sealing process.
Health Assurance
The aseptic packaging process is a great solution for food producers looking to keep their products fresh and sanitary. This high-tech machinery sterilizes the product and container separately, ensuring that no microorganisms will be introduced during production or shipping. This ensures that the taste, smell, and nutritional value of a product will remain intact for its shelf life.
The sterile processing and packaging machine is an excellent choice for liquid dairy products, plant protein beverages, fruit juices, alcoholic drinks, and drinking water. The sterile machines also produce canned soups and sweets. They are also used in the medical field to store drugs and other supplies that need to be sterile before use.
This type of packaging has several benefits, including safety and efficiency. The machine uses a continuous flow of sterile filtered air that is supplied to the spout and plug. It has backpressure valves and a message system that displays warning indicators and can stop the product flow. This prevents cross-connections, which are dangerous to sterility.
The aseptic packaging process inactivates all microorganisms that pose a threat to health, and prevents spoilage by preventing oxygen from getting into the package. This method can also help meet consumer demand for less artificial additives. It is important to choose the right material for your product, however. Cosmo Films is committed to exploring innovative, sustainable materials that meet both efficiency and sterility requirements.
Economical
Aseptic packaging equipment has many benefits for manufacturers and consumers. It can save money by eliminating the need for refrigeration, extending product shelf life, and reducing distribution costs. It also allows for a more flexible product design and production. Moreover, it is an environmentally friendly and cost-efficient solution for high-acid products such as beverages and soups.
One of the biggest advantages of aseptic processing machinery is that it prevents production stoppages, which can have significant economic consequences for a company. When a bottleneck occurs, it can impact business and production success, as well as product quality. Fortunately, this can be avoided with JBT’s advanced aseptic packaging systems.
The aseptic process involves sterilizing the packaging material and the contents in a controlled environment. This method is ideal for beverages, but it is aseptic packaging equipment also used to produce sterile pharmaceuticals, such as injections. Injectables require a high level of sterility, and aseptic filling machines help to ensure this.
Aseptic cartons are lightweight and compact, making them easy to transport and stow. They can also be folded, which makes them a space-efficient alternative to traditional packaging. In addition, they are safe for storage and have a large surface area that can be used for branding and marketing messages. Moreover, they can be filled and sealed simultaneously using a single form-fill-seal process.
Environmentally Friendly
The sterile packaging and production process that aseptic technology provides helps to minimize product waste, a major concern of many consumers. Cartons are lightweight and compact, allowing for efficient transportation and storage. They also feature a high product-to-packaging ratio, which makes them more sustainable than other types of packaging, CCNA’s Pelz says.
The cartons’ primary material is paperboard, which gives the package stability. Inner polymer layers keep liquids in, while razor-thin aluminum shields products from oxygen and light, which prevents spoilage. As a result, products can remain fresher and more flavorful longer than with traditional packaging formats, such as PET bottles.
Aseptic processing is also more energy-efficient than traditional methods, reducing environmental impact and costs for both the manufacturer and consumer. In addition, longer shelf life helps reduce food waste, which is especially important as consumers shift toward plant-based and non-dairy milk alternatives.
In fact, aseptic packaging equipment is ideal for packaging these new products. For example, the Prime 100 aseptic filling machine is a four head, automatic filler that can package low-acid and extended-shelf-life products in 2- to 12-ounce pre-made spouted cartons. The system utilizes a monitoring interface that can alert operators to any fault conditions and stop the machine if necessary. The system can also divert sterile product from the surge tank to a downstream process if necessary, and it utilizes a CIP/SIP system for cleaning and sterilizing the machine.
Easy to Carry
Today’s customers demand healthy products with a high degree of health assurance. Aseptic packaging provides both of these needs by providing a sealed package that protects the product from contamination during production all the way to the consumer, keeping it safe from spoilage. This protection is accomplished by using an airtight seal that prevents oxygen from getting into the packaging, thereby prolonging its shelf life.
An aseptic filling machine sterilizes the container before the drug is aseptic packaging equipment manufacturers filled, so there’s no chance that pathogens or other contaminants can affect the medicine during production. This type of packaging also makes it possible to hold the vials at room temperature for up to six months without refrigeration, reducing energy costs.
Aseptic bag filling machines are ideal for packaging liquids, semi-solids and powdered foods in a wide variety of sizes and shapes. They can handle multiple products at once and come with advanced safety features, including an automatic shutdown system. They can even use a combination of steam and chemical liquids to keep the container sterile while it’s being filled, sealed, and labeled.
ESSI offers several types of aseptic bagging machines, each designed to meet specific requirements. These mechanical systems are made from 304 and 316 stainless steel, ensuring asepsis during the packaging process while also offering the best conditions for cleaning and chemical sterilization.