The Benefits of an Automatic Syringe Filling Machine
A syringe filling machine allows users to draw oral slips into syringes, reducing the risk of Repetitive Stress Injury (RSI). It is also an efficient and cost-effective way to improve production rates in a pharmaceutical company.
This machine is designed for cGMP small batch processing and can be used in cleanrooms, bio-safety cabinets, and laminar airflow hoods. It can perform through-the-tip filling and can be customized for different container and closure types.
High-speed
A high-speed automatic syringe filling machine is an excellent choice for a variety of applications. It can be used to process vials, cartridges, or syringes in an aseptic environment. This process reduces risk and improves quality. Additionally, it can be integrated into other production lines. This makes the process efficient and easy to manage. The syringe filling machine can be connected to other equipment such as a hoist, assembly machine, rotary rod machine, or labeling machine to create a fully automated line.
In-process control is an essential feature for prefilled syringe systems, because it prevents syringes that don’t meet specifications from being packaged. This can help improve the quality of the product by preventing inaccuracies in filling weight and other variables such as silicon distribution. In addition, it is possible to monitor the quality of syringes by using in-line inspection.
The syringe labeling machine has a user-friendly interface that simplifies operation and minimizes training requirements. This reduces human errors and improves productivity. It can also be integrated with other production lines to ensure a seamless labeling process. It can be used to label glass or plastic syringes and bottles of any size. Its advanced machine program provides accurate and precise positioning of the labels. It can also detect the position of the label and adjust it accordingly.
Easy to operate
Our automatic syringe filling machine is simple to use and can be programmed for many different syringe sizes and types. The system uses positive displacement metering for precise and accurate fills. This can be controlled via a simple touch-screen interface and is ideal for pharmaceutical applications. The system also features a sanitary design and can be cleaned and sanitized quickly and easily. The system can also be configured to handle a wide variety of products, including liquids and powders.
This monoblock syringe filling and stoppering machine is designed to meet automated cartridge filling the needs of performance demanding customers in pharmaceutical, biotech and veterinary industry. It is compact in design, and the control panel is PLC based to ensure perfect synchronization of each cycle, syringes to be filled and filling stroke. All contact parts are made from Stainless Steel 316L or FDA approved material for cGMP compliance.
MPI’s high-performance Auto-Draw Oral Syringe Filling System is an ideal solution for pharmaceutical companies that need to automate their oral slip syringe batch filling operation. It eliminates the need for a worker to draw medication manually, which can help reduce Repetitive Stress Injury (RSI).
The machine automatically completes the processes of honeycomb tray unpacking, tearing film, conveying, filling and plug feeding. It can also be equipped with a sterile vacuum pump to make the process of filling and sealing syringes aseptic.
Accuracy
The automatic syringe filling machine uses a piston mechanism to fill a pre-set amount of medication, which eliminates the need for a metering device. The machine’s human-machine interface (HMI) allows operators to adjust the fill volume, and it can even prime the syringes with air to remove any bubbles. The machine can also be used to process vials, cartridges, and other types of containers.
The machine is designed to be compact and flexible, and can handle a variety of sizes and formats. It can handle up to 12 syringes per minute, and offers high accuracy in filling and stoppering. The machine can also be equipped with a range of optional features, including syringe body labeling and insertion of safety devices.
This machine is a high-performance system that can handle a large number of containers and has a very low energy consumption. It has an advanced control system and a flexible layout that can accommodate a wide variety of production lines. It can be configured with a rotary tray feeder, an insulated hopper, and a high-pressure pump.
The PFS syringe filling line is designed to meet the needs of vape cartridge filling machine pharmaceutical manufacturers. The servo-control system automates the honeycomb tray unpacking, tearing, conveying, sterile filling, plug feeding, and tray output processes. This system is ideal for pharmaceutical production, and it reduces the risk of contamination by reducing product contact time.
Safety
Syringes require special care to avoid contamination during the filling process. An automatic syringe filling machine with a robust design can minimize these risks, providing assurance of sterility and biologic stability. It can also eliminate air bubbles, which can affect the integrity of oxygen-sensitive drugs. Moreover, it can ensure that the syringes are sealed tightly.
To perform this operation, the syringe is loaded into a station that features a pair of spring-loaded jaws closed around the container. Each jaw has a lowermost flange that serves as a reference to maintain symmetry between the two. The jaws are separated by a set of trammel arms. This configuration allows the syringe/container combination to be inverted or even shaken without leakage. This feature is particularly useful for the manufacture of multi-dose drug products.
Besides the automated syringe filling machine, Dara Pharma also offers customized manipulation and assembly equipment for other medical devices such as pen devices, inhalers and reagent tests. These machines are designed for optimal assembly and operation in clean rooms, ensuring cGMP standards. They include technologies for plunger shaft positioning, syringe body labeling and insertion of safety devices. They can also be equipped with vacuum break and nitrogen flush to prevent oxidation. Lastly, they are suitable for a variety of glass and plastic syringes. Moreover, these machines are easy to operate and require minimal changeover time.