What Is a Labeling Machine?
Labeling Machine is a piece of equipment used to dispense labels onto items and containers. It has the ability to label different types of shapes, sizes, and designs.
The labeling machine has a conveyor system that moves containers during the printing process. It accelerates and equalizes the speed before applying the label, and then decelerates. It also has a rejection unit that sidelines labels with errors.
Types of Labels
Labeling machines print and apply labels to items like bottles, boxes, cans and other containers. They also affix addresses and bar codes to packaging and shipping boxes. Specialized equipment can also include RFID encoders for tracking products in a supply chain or EAS technology applicators for anti-theft labeling.
Labels come in a variety of sizes and colors and can include a primary label or multiple labels displaying more detailed product information or ratings. They may also be designed to display a company’s logo or message. In some cases, the labels are designed to be removable so that the product can be reused or recycled.
The rate of application for a labeling machine is often measured in products per minute (ppm). However, it’s important to consider other factors as well, such as the capacity to handle variations in production speeds and the ability to communicate with upstream processes to pause the line when necessary.
Some labeling machines are able to accommodate both round and straight-walled container shapes, while others are more focused on specific types of bottles or other containers. Some have redundant unwinds to hold two rolls of labels so that the machine can operate continuously without having to pause to change rolls. These machines can also incorporate digital printing, which allows for more customization and personalization than traditional flexographic or rotogravure labeling processes.
Label Materials
Labeling machines can be used to label a variety of products, containers and cases. The labeling machine prints and applies labels to items while they are moving through a conveyor system. The movement of the conveyor is synchronized with the application of the label to ensure accurate placement. Some labeling machines use cold glue to affix labels to items that require a low temperature adhesive. Other labeling machines apply tamper-evident, anti-counterfeit and source tagging labels. Others use shrink-sleeve technology to apply sleeves of thermoformable or stretch material to items that cannot accommodate a traditional label.
Label materials are available in a wide range of colors and sizes. Some are designed to withstand Labeling Machine moisture and humidity, while others can resist hot temperatures or abrasive cleaning chemicals. The type of labeling machine and its environment will influence the best label materials to choose.
The most common labeling materials are paper and film. Paper labels are a popular choice for direct thermal label printers and come with either rubber or acrylic cold-temperature adhesive. Some types of label materials are designed for rough surfaces, and some are even able to adhere to curved surfaces.
Film labels are also a popular labeling option for both automatic and manual systems. They are typically made from a durable, tear-resistant polypropylene material and have excellent water resistance. Some of the most popular film labels are for bottled beverages, food jars, cosmetics and skincare containers, e-juice bottles, and beer bottles. The durable polypropylene material also has good oil-resistance and abrasion resistance.
Label Applicators
Label applicators are used to ensure that the labels affixed to products are applied correctly. These devices remove the need for manual labeling, which is time-consuming and prone to error. They are available in a range of configurations, including semi-automatic and fully automatic systems. They also can be used to apply a variety of different types of labels, from food or beverage labels to barcodes or other product codes.
A semi-automatic labeler is ideal for companies with a high volume of product that requires special coding, such as date, batch or serial numbers. These units use a printer to print and then apply the label to the product, eliminating the need for dedicated label rooms and stocking of pre-printed labels. This unit uses a combination of sensors and programming to achieve high levels of accuracy and efficiency.
The Advent label applicator is designed to meet the needs of a wide range of businesses and applications. It can be used to labeling machine manufacturer dispense a variety of labels, including butt cut and die-cut labels. The unit has a built-in motor that speeds up the label dispensing and application process, reducing downtime and improving overall productivity.
The 360a FFS label applicator is perfect for businesses that need a flexible, heavy-duty labeling solution. Its adjustable snorkel allows you to reach hard-to-reach areas that are impossible to label with other machines. The system is easy to operate and comes with a number of features, including a high-end dual microprocessor control to increase response times and improve accuracy.
Labeling Assembly
Labeling machines come in different designs, shapes, sizes and configurations. They also vary in terms of production capacity, functionality and technology. However, there are some features that are common to all machines. These features include a motor, conveyor system and a roller system. These are necessary components that ensure smooth functioning of a labeling machine.
Most labeling machines use a computerized control system to coordinate their various functions. This automated system is important because it ensures that all parts move in the correct direction to perform their assigned tasks. This system also helps detect errors in printing using a rejection unit that sidelines labels with mistakes.
These labeling machines can be used to apply any type of label on any product. They can be used on products, boxes, cases and cartons for identification purposes or to promote a brand. They are most commonly used on pharmaceutical, industrial and food products.
Normally, a labeling machine has a conveyor system that transports products and labels to the next process. It is a good option for companies that produce large quantities of the same product because it reduces the number of people required to work on the line. It is also convenient for those producing a variety of products because it can accommodate several sizes and types of containers. It also allows the use of different types of labels such as bar codes, second maintenance codes and electronic supervision code.